At the heart of PACCAR Australia’s manufacturing facility in Bayswater, Levanta has successfully delivered a cutting-edge solution tailored to the needs of Kenworth and DAF Trucks. The project involved the installation of a double-lane suspended ceiling pit designed to handle end-of-line wheel alignment and pre-delivery inspections.
This advanced pit system not only enhances efficiency but also aligns with the facility’s increased production demands. By replacing the previous wheel alignment setup, the new solution has dramatically improved throughput and safety standards.
Project Scope
The pits serve as the final checkpoint for pre-delivery checks, ensuring each Kenworth truck meets the highest quality standards before leaving the factory. The project delivered by Levanta included:
- Double-lane suspended ceiling pit constructed with a robust steel structure
- Integrated ventilation systems for operator comfort and safety
- High-quality lighting to ensure precision in operations
- Rolling work platforms for ease of access
- Mechanical Rolling Pit Covers
- 20-ton AC Hydraulic pit jacks for optimal lifting capabilities
Achieving Enhanced Efficiency
The new setup has tripled the facility’s throughput, making it a vital addition to PACCAR’s operations. James Rees, Capital Projects Manager at PACCAR Australia, highlights the transformative impact of Levanta’s solution:
“This wheel alignment system has improved our efficiency by approximately 50%. It allows us to keep up with increasing customer demands while maintaining a safe and ergonomic environment for our operators.”
Safety and Operator Benefits
Safety was a core priority for this project. The suspended ceiling pits offer operators a secure and ergonomic workspace, reducing the physical strain associated with traditional setups. This was achieved with the Rolling work platforms, hydraulic jacks and mechanical rolling pit covers; prioritizing the ergonomic benefits for the technicians.
Rees praised the collaboration with Levanta, stating: “The result is amazing—such a good economic improvement for the team, with significant safety upgrades.”
Seamless Collaboration
Levanta’s Suspended Ceiling Service Pits are custom engineered to meet each customer’s specific needs, offering the flexibility to accommodate the required bay length and width. The pits can be designed with multiple openings if needed, and access stairs can be configured to suit the layout and number of pit lanes.
This adaptability, combined with Levanta’s agility in addressing PACCAR’s unique requirements, was a key factor in the project’s success. “When we approached Levanta to help us design a concept pit and realignment station, they were very agile and … came back to me with workable solutions.”
Experience the Levanta Difference
Levanta’s suspended ceiling pits not only meet the demands of high-production facilities like PACCAR but also set a benchmark in operational safety and efficiency. As a trusted partner to the heavy vehicle transport industry, Levanta takes pride in supporting Australian-made manufacturing with innovative, high-quality solutions.
Discover how Levanta’s Suspended Ceiling Heavy Vehicle Service Pits can transform your facility. Visit Levanta Suspended Ceiling Pits: https://levanta.com.au/equipment/suspended-ceiling-hv-service-pits/ for more information.
For those seeking to elevate their workshop capabilities, Levanta offers unmatched expertise and service. To learn more about how Levanta can transform your workshop, contact our team to get started today.
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